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February 11, 2012, 4:29 am
 
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Lab & Facilities

The chance to give the best-fitted answer to customers' technological needs comes from the broad availability of different advanced and conventional apparata which CSM is endowed with.
The following facilities are allowable at the site of Rome:
  • CO2 transverse flow laser;
  • CO2 slab laser;
  • Nd:YAG laser;
  • Friction Stir Welding;
  • Gas Tungsten-Arc Welding (GTAW)
  • Gas Metal-Arc Welding (GMAW)
  • Plasma-Arc Welding (PAW).
The CO2 transverse flow laser is powered by a 6 kW source, equipped with 2.5 *5 m sized working table and is driven by a 5-axis programmable robot which permits to treat flat and bended frames and components.
The maximum speed achievable by the laser head is approximately 10m/min and the maximum weldable thickness is 10 mm (in the case of steel components or structures).

The CO2 slab laser is equipped with a 2.5 kW source which allows it to have a significant gaussian-shaped beam (k³0.8).
This better power distribution guarantees smallest spots, less thermal distorsions, more accurate welding tracks and gives the chance to manage lowest-sized pieces than high-powered CO2 laser.
It is specialised to handle steel and aluminium alloys.
The laser head is assembled on a 5-axis robot and makes use of the same working table of the previous 6 kW laser.
The 4.4 kW diode pumped Nd:YAG laser couples good beam quality to the possibility to delivery the beam through the optical fibers. In fact, their employ gives this kind of laser more flexibility than CO2 ones, thus permitting it to follow three-dimension routes and manage complex-shaped pieces, too.
In terms of performance, it allows to weld steel and aluminium alloys thicknesses up to, respectively, 6.5 and 5 mm,
guaranteeing a productivity of about 40 m/min.
It is installed on a 6-axis antropomorphous robot which allows to program and actuate complex 3-D routes.
The metallic alloy joining through Friction Stirr Welding (FSW), differently from the laser technology, takes advantage of the heat produced by the high rotation speed of an element pushed against the shoulders to be joined. This approach prevents the materials from melting, being the joint obtained through the material plasticization and smearing.

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